Component Preforming

Scalability and Flexibility in Harness Assembly Service

We offer a specialized service to meet the needs of manufacturing custom harnesses for the industry. We understand the importance of having quality solutions adapted to the specific requirements of each project. From simple harnesses to complex configurations, we are the reliable ally to ensure a safe and efficient connection in your systems.

What Does Our Harness Service Include?

Custom Design: We design and manufacture custom harnesses to ensure they fit the specifications of your equipment and systems.

Rigorous Quality Control:Each harness is thoroughly tested to ensure durability, performance and safety.

Multi-Industry Compatibility: We manufacture harnesses for applications in sectors such as automotive, electronics, household appliances, telecommunications, and more.

High Quality Materials: We use certified, high-quality materials to ensure the strength and longevity of each harness.

Production in small and large series: We adapt to the production needs of our clients, whether for small batches or large volumes.

Benefits of Our Harness Assembly Service

Complete customization: We adapt each harness to the specific needs of your systems and applications, ensuring a customized and efficient solution.

Compliance with International Standards: All our manufacturing processes comply with international quality and safety regulations.

Specialized Technical Support: Our team of experts will accompany you at every stage of the project, providing the necessary technical support to ensure the success of each installation.

Reduction of Costs and Assembly Times: With our custom harnesses, you optimize the assembly time and cost of your products, achieving more efficient production.

Why Choose SBC Group for Component Preforming?

SBC Group's harness service guarantees reliable and long-lasting solutions that contribute to the optimal operation of your systems. We excel in creating custom harnesses that meet the most demanding requirements and are designed to withstand the specific conditions of use of each industry.

Do you need a quote for your harnesses?

Request your quote quickly, clearly and easily with our Harness Quoter. Share your project specifications, such as connection type, length, quantity, and other relevant details, so we can better understand your requirements and provide you with faster, more accurate service. It's a practical way to start your request and move more quickly toward a suitable solution for your application.

Harness Quoter

Harness Assembly Process

1. Design and Planning

Requirements Analysis: It begins with a meeting with the customer to understand the specific harness requirements, including length, configuration, materials and connectors.

Diagram Making: Engineers create detailed diagrams and design specifications based on project requirements.

Materials Selection: In this phase, the most suitable materials are selected for each application, ensuring that they comply with the required safety and durability regulations.

2. Cable Cutting and Preparation

Measuring and Cutting: Cables are cut to specified length, following exact measurements to ensure consistency in each harness.

Cable Stripping:Then, the ends of the cables are stripped to expose the conductors. This is done in a precise manner to ensure a correct connection.

Identification and Labeling: Wires are labeled to facilitate the assembly process and ensure that each wire is in the correct place within the harness.

3. Crimping and/or Soldering

Crimping Terminals: Terminals are crimped onto the ends of cables to provide a secure and reliable connection. Crimping is performed using specialized tools to ensure a perfect fit.

Welding (if necessary): In some cases, soldering is performed to ensure a stronger, more durable electrical connection, especially in high-demand applications.

4. Assembly of Connectors and Components

Connecting Components: Wires and terminals are connected to the corresponding connectors according to the specified layout.

Adjustment of Auxiliary Components: Auxiliary components such as protectors, covers or clamps are added to ensure that the harness has a robust and tidy structure.

5. Grouped and Banded

Cable Management: Cables are grouped and organized for easy management and to reduce the risk of tangles or damage.

Banding or taping: Bundled cables are wrapped with tape or insulating material to ensure that the harness is protected and has a compact and uniform structure.

6. Quality Testing

Visual Inspection: A detailed visual inspection is performed to verify that the harness meets specifications and does not have any visible defects.

Continuity and Isolation Test: Continuity tests are carried out to ensure that each connection is correctly made and the insulation is checked to avoid possible short circuits.

Functional Testing (if applicable): In some cases, additional functional testing is performed to verify harness performance under conditions similar to its final application.

7. Packaging and Delivery

Safe Packaging: Completed harnesses are carefully packed to protect them during shipping.

Shipping to Customer: Finally, the harness is sent to the customer along with the necessary documentation, ensuring that it is ready for immediate use.

Do you need a solution for your harnesses? Contact us!

If you need high quality and customization harnesses for your projects, Contact us today. Our team is ready to provide you with advice and answer your questions. We are committed to being your partner in manufacturing solutions to maximize the efficiency and reliability of your products.

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